Servend Ice & Beverage Dispensing Units Průvodce řešením problémů

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Manitowoc Beverage Equipment
2100 Future Drive Sellersburg, IN 47172-1868
Tel: 812.246.7000, 800.367.4233 Fax: 812.246.9922
www.manitowocbeverage.com
In accordance with our policy of continuous product development and
improvement, this information is subject to change at any time without notice.
December 03, 2007 REV5
MD/MDH SERIES
MD 150/175/200/250 & MDH 302/402 Beverage/Ice Dispensers
INSTALLATION & SERVICE GUIDE
Part Number 5010330
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Strany 1 - MD/MDH SERIES

Manitowoc Beverage Equipment2100 Future Drive  Sellersburg, IN 47172-1868Tel: 812.246.7000, 800.367.4233  Fax: 812.246.9922www.manitowocbeverage.com

Strany 2 - WARRANTY INFORMATION

10ATo DrainABACDrain PanPressure Relif ValveINSTALLATIONCARB TANK PURGE TUBE ROUTING1. During installation of unit the carbonator tank purgetube (A) m

Strany 3 - TABLE OF CONTENTS

Installation and Service Manual11AMBIENT BAG-IN-BOX (B-I-B) SYSTEMINSTALLATIONCOLD CARB AND AMBIENT SYSTEM PRESSURES1. Incoming tap water should be at

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12INSTALLATIONCOLD CARB BAG-IN-BOX (B-I-B) SYSTEM

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Installation and Service Manual131 Location - Avoid placing the dispenser and/or icemachine near heat sources such as radiators, ov-ens, refrigeration

Strany 6 - ADDITIONAL WARNINGS

14Part Number Description5029518 ... Baffle Kit 30”5029517 ... Baffle Kit 22”When installing a Manitowoc™ “S

Strany 7 - GROUNDING IN STRUCTIONS

Installation and Service Manual15INSTALLATIONPLUMBING DIAGRAM LOCATIONThe plumbing diagram is printed on a white vinyl label, usually located above th

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16INSTALLATIONMD-150 6 VALVE PLUMBING DIAGRAMMD-150 6 VALVE FLEX MANIFOLD

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Installation and Service Manual17INSTALLATIONMD-175 8 VALVE PLUMBING DIAGRAMMD-175 8 VALVE FLEX MANIFOLD

Strany 10 - INSTALLATION

18INSTALLATIONMD-200/250 8 VALVE PLUMBING DIAGRAMMD-200/250 8 VALVE FLEX MANIFOLD

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Installation and Service Manual19INSTALLATIONMD-200/250 10 VALVE PLUMBING DIAGRAMMD-200/250 10 VALVE FLEX MANIFOLD

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FOREWORDManitowoc Beverage Equipment (MBE) developed this manual as a reference guide for the owner/operator, service agent, and installer of this eq

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20INSTALLATIONMD-302 12 VALVE PLUMBING DIAGRAMLEFT RIGHTMD-302 12 VALVE FLEX MANIFOLD(1 PER SIDE)

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Installation and Service Manual21INSTALLATIONMD-402 16 VALVE PLUMBING DIAGRAMSMD-402 16 VALVE FLEX MANIFOLD(1 PER SIDE)LEFT RIGHT

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22INSTALLATIONMD-402 20 VALVE PLUMBING DIAGRAMSMD-402 20 VALVE FLEX MANIFOLD(1 PER SIDE)LEFT RIGHT

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Installation and Service Manual23OPERATIONUNIT INSPECTIONThoroughly inspect the unit upon delivery. Immediately report any damage that occurred during

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24OPERATIONAUTO BAG SELECTORSThese are used on higher volume B-I-B systems where two or more bags of the same product are connected to onepump and one

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Installation and Service Manual25OPERATIONBACK ROOM PACKAGEBAG-IN-BOX SYSTEMCreating Carbonated Water:1. Incoming tap water - should be at a minimum d

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26OPERATION1. CO2 cylinder - Holds highly pressurized carbondioxide (CO2 ). The CO2 cylinder is a steel or alu-minum cylinder tank. CO2 gas flow

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Installation and Service Manual27OPERATIONCARBONATIONThe purpose of the carbonator is to take water and combine it with CO2 to create carbonated water

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28Letter Description MD-150 MD-175 MD-200/250 MD-250-36AUnit Width 22” 24” 30” 36"BUnit Depth 30 1/2" 30 1/2" 30 1/2" 30 1/2"

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Installation and Service Manual29MD-150 MD-175 MD-200 MD-250 MD-250-36DimensionsWxDxH22" x 30 ½" x 33" 24" x 30 ½" x 34"

Strany 23 - OPERATION

FOREWORD ... 2UNPACKING AND INSPECTION ...

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30Letter Description MDH-302 MDH-402AUnit Width 42 ¾" 60"BUnit Depth 30 ½ " 30 ½"COutside Ice Bin Depth 22 ½" 22 ½"DUnde

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Installation and Service Manual31OPERATIONMDH SERIES SPECIFICATIONSMDH Series dispensers have a stainless steel cabinet and lighted merchandiser stand

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32OPERATIONROCKING CHUTE ICE DELIVERY SWITCH ADJUSTMENT1 To properly adjust the switch, first unplug the powercord to the unit then remove the merchan

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Installation and Service Manual33OPERATIONSETTING THE AUTOMATIC AGITATION TIMERSome MD Series ice / beverage dispensers have an optional timer, which

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34Manufactured beginning early 1994OPERATIONSEQUENCE OF OPERATIONCustomer’s cup presses rocking chute push lever orcustomer’s hand presses push button

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Installation and Service Manual35HOW TO DISASSEMBLE FOR CLEANING OR MAINTENANCENOTE: Sanitize the ice dispenser at Initial Start-UP inaddition to mon

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36Agitator arm and paddle wheel pin:8. Rotate the agitator arm so the paddle wheel pinhandle is pointing up, toward the ceiling. For theMD-302 dispen

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Installation and Service Manual37Disassemble the rocking chute:1. Loosen the two knurled fasteners that hold themerchandiser in place.2. Remove the me

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38USER MAINTENANCEDAILY CLEANINGAll cleaning must meet your local health department regulations. The following cleaning instructions areprovided as a

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Installation and Service Manual39Clean and sanitize the ice bin and cold plate:1. Unplug unit and remove all ice from the ice bin.2. Mix a solution of

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OPERATION ... 23UNIT INSPECTION ...

Strany 35 - USER MAINTENANCE

40USER MAINTENANCEBEVERAGE SYSTEM CLEANINGSanitize the beverage system at initial start-up as well as regularly scheduled cleaning. The drain pan must

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Installation and Service Manual41USER MAINTENANCEBAG-IN-BOX SYSTEMFIGAL BEVERAGE SYSTEM1. Prepare the following in three clean Figal tanks:• Rinse tan

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42EXPLODED VIEWS, PARTS & DIAGRAMSMD 150/175/200/250 EXPLODED VIEW

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Installation and Service Manual43EXPLODED VIEWS, PARTS & DIAGRAMSMD 150 PARTS LISTMD 175 PARTS LIST

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44EXPLODED VIEWS, PARTS & DIAGRAMSMD 200/250 PARTS LIST

Strany 40

Installation and Service Manual45EXPLODED VIEWS, PARTS & DIAGRAMSMDH 302/402 EXPLODED VIEW

Strany 41

46EXPLODED VIEWS, PARTS & DIAGRAMSMDH 302 PARTS LISTMDH 402 PARTS LIST

Strany 42

Installation and Service Manual47EXPLODED VIEWS, PARTS & DIAGRAMSMD 150 115V PRE-MIX WIRING DIAGRAM2531425314POWER CORDSTARTERLIGHTTIMERAGITATIONO

Strany 43 - MD 150 PARTS LIST

48EXPLODED VIEWS, PARTS & DIAGRAMSMD 150/175/200 115V WIRING DIAGRAMPUSH25314POWER CORDTIMERBUZZEROPTIONALAUDIBLE ALARM123EMPTY LIGHTOPTIONALSTART

Strany 44 - MD 200/250 PARTS LIST

Installation and Service Manual49EXPLODED VIEWS, PARTS & DIAGRAMSMD 150 220V PRE-MIX WIRING DIAGRAM25314STARTERLIGHTTIMERAGITATIONOPTIONALSWITCHIC

Strany 45 - MDH 302/402 EXPLODED VIEW

5Installation and Service ManualEXPLODED VIEWS, PARTS & DIAGRAMS ... 42MD 150/175/200/250 EXPLOD

Strany 46 - MDH 402 PARTS LIST

50EXPLODED VIEWS, PARTS & DIAGRAMSMD 150/175/200 220V WIRING DIAGRAMPUSHORANGEBLUEBLUEBLUEINOUT220/240 VOLTYELLOWBEVERAGE WHITEOPTIONALVALVEKEYSWI

Strany 47 - 5029411-0

Installation and Service Manual51EXPLODED VIEWS, PARTS & DIAGRAMSMD 250 115V WIRING DIAGRAMPUSHTO RESET TRANSFORMER:(115 VOLT UNITS ONLY) 1. DISCO

Strany 48

52EXPLODED VIEWS, PARTS & DIAGRAMSMD 250 220V WIRING DIAGRAMPUSHBEFORE SERVICINGDISCONNECT POWERELECTRICAL SHOCK HAZARDEMPTY LIGHTOPTIONALCAUTIONS

Strany 49 - 5029427-0

Installation and Service Manual53EXPLODED VIEWS, PARTS & DIAGRAMSMDH 302 115V WIRING DIAGRAM5029415REV. 0TIMERAGITATIONOPTIONALPUSHBEVERAGE VALVES

Strany 50 - TRANSFORMER

54EXPLODED VIEWS, PARTS & DIAGRAMSMDH 302 220V WIRING HARNESS25314PUSHPUSH5029431REV. 0OPTIONAL MERCHANDISING LAMP OPTIONAL MERCHANDISING LAMP TIM

Strany 51 - ELECTRICAL SHOCK HAZARD

Installation and Service Manual55EXPLODED VIEWS, PARTS & DIAGRAMSMDH 402 115V WIRING DIAGRAM

Strany 52 - MD 250 220V WIRING DIAGRAM

56EXPLODED VIEWS, PARTS & DIAGRAMSMDH 402 220V WIRING DIAGRAMPUSH PUSH2531425314BROWNBLUEG STARTERLIGHTTIMERAGITATIONOPTIONALKEYSWITCHVALVEOPTION

Strany 53 - MDH 302 115V WIRING DIAGRAM

Installation and Service Manual57PROBLEM POSSIBLE CAUSE CORRECTIVE ACTIONPump motor does notpump.Black and/or red probe shortedProblem with motor or m

Strany 54 - MDH 302 220V WIRING HARNESS

58PROBLEM POSSIBLE CAUSE CORRECTIVE ACTIONPump motor intermittent Problem with Liquid Level ControlBoard.Check line voltage first. If AC voltage acro

Strany 55 - MDH 402 115V WIRING DIAGRAM

Installation and Service Manual59TROUBLESHOOTINGDRINKSCONDITION INVESTIGATION CHECK CORRECTIONWater only dispensing No pressure Regulator(s) out ofadj

Strany 56 - MDH 402 220V WIRING DIAGRAM

SAFETYIMPORTANT SAFETY INSTRUCTIONSCarefully read all safety messages in this manual. Learn how to operate the MD unit properly. Do notallow anyone to

Strany 57 - TROUBLESHOOTING

Installation and Service ManualTROUBLESHOOTINGLIQUID LEVEL CONTROLENDSTARTDoes Pump motor come on?Remove red and black wires from LLC.Is pump motor o

Strany 59

Installation and Service Manual

Strany 60

INDEXBBack Room Package ... 25brixing ... 2CCarbon Dioxide ... 6CAUTION ...

Strany 61

Manitowoc Beverage Equipment2100 Future Drive  Sellersburg, IN 47172-1868Tel: 812.246.7000, 800.367.4233  Fax: 812.246.9922www.manitowocbeverage.com

Strany 62

7Installation and Service ManualGROUNDING IN STRUCTIONSSAFETYThis appliance must be grounded. In the event of malfunction or breakdown, grounding prov

Strany 63

8INSTALLATIONPRE-INSTALLATION CHECK LISTWhen installing any system, first make sure the major components are available. Generally the major components

Strany 64 - Manitowoc Beverage Equipment

Installation and Service Manual9INSTALLATIONUNIT INSTALLATION1. Place the dispenser in the desired location.2. Run the beverage lines and water lines

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